Lead acid batteries are the high-quality choice for forklift operators because they're dependable and comparatively less expensive. Although they're dependable, they may be not ideal; however, if nicely cared for and maintained, their lifespan can unexpectedly become worse. By following six simple battery care behavior, you may increase the existence of your forklift battery past the standard 1,500 rate cycles and increase the price of your investment of greater than $4,000.
Correct temperature
The perfect storage temperature for lead-acid batteries is 77°C, as better temperatures shorten battery lifestyles. As a fashionable rule of thumb, each 15รข„‰ increase in temperature cuts battery lifestyles in half of. Store the battery in a dry warehouse or shelving vicinity that isn't suffering from place of work warmness, but is sufficiently insulated to save you freezing temperatures.
Avoid sulfation
Sulfation is a ordinary a part of the battery's chemical conversion procedure that produces power, but if the buildup isn't cleaned off, it eliminates the battery's ability to recharge and can cause a brief circuit and cell failure. After normal use, you will start to observe an acid discharge residue across the terminals. Terminal cleaning ought to be executed at least every six months.
To help avoid sulfation altogether, fully price the battery at the least each 30 days, but additionally be cautious now not to overcharge or get into the dependancy of topping off the closing fee.
Do no longer discharge critically
Severely discharging a battery until there may be no energy left overcharges it and significantly reduces the number of recharges it can hold. Many lead-acid batteries designed for forklift use have a integrated characteristic to prevent over-discharging with the aid of displaying zero% when discharged to twenty%. However, this is not the case for all batteries. Check your battery guide or name the manufacturer to discover if this feature is constructed in or not, so you may be certain to keep away from over-discharging.
Early treatment
Always, constantly, usually treat the battery on time. The sooner you treat a battery and attach a hassle, the longer it will remaining. Always err on the side of being overly cautious and do not hesitate to double check something just to make sure the whole lot is in best working order.
Monitoring of charge cycles
Keep music of how regularly you recharge your forklift battery. Charging too regularly or overcharging (as stated above) can shorten the lifestyles of the battery and significantly reduce its potential to hold an adequate price.
Taking care of lead acid forklift batteries by way of taking preventive measures is one of the maximum efficient ways to help them last up to possible, even beyond the standard 1500 recharge cycles. Keeping up together with your forklift battery upkeep on a monthly or bi-monthly foundation, relying to your frequency of use, is the exceptional way to make certain your forklift battery remains healthy, isn't drained unnecessarily, and receives the longest lifestyles viable. . .
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